| Web Processing |
| |
| Q. |
|
What materials can be web processed? |
| A. |
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Nearly any material that is offered in a roll form. |
|
| Q. |
|
What operations can be performed with web processing? |
| A. |
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Nearly any operation can be performed on a material
web. De-curling, slitting, laminating, printing, sheeting, stacking, and
rewinding are only a few examples. |
|
| Q. |
|
Can multiple rolls be processed? |
| A. |
|
Depending upon the operation, most processes can be
performed on multiple rolls at the same time. |
|
| Q. |
|
How do I make the web maintain a lateral position at
the nip roller? |
| A. |
|
If the web is centered, make sure that the nip roller
pressures and gaps are equal on both the left hand and right hand sides of the
web. Remember that the web will move towards the side with the most friction. |
|
| Q. |
|
What is a dancer (accumulator)? |
| A. |
|
The function of the Dancer Roller is to absorb the
material that accumulates between an unwind station and an increment source
during starting and stopping of the feed cycle. Because some equipment is
capable of high feed rates, enough material must be available for the entire
feed. A properly functioning accumulator system should allow the accumulator
roller to remain in constant contact with the material web. |
|
| Q. |
|
What is PLI? |
| A. |
|
PLI is an acronym for Pounds per Linear Inch, which
is a way to measure the force applied to the web between an unwind roll and an
increment source. |
|
| Q. |
|
What is a "telescoped" roll? |
| A. |
|
A telescoped roll is material roll that has an uneven
edge; typically, telescoping of the roll is caused from incorrect web tension. |
|
| Q. |
|
How do I process a "telescoped" roll"? |
| A. |
|
Telescoped rolls may be processed by trimming the
uneven edge from the roll, or by using a web guiding system that will maintain
a constant lateral position in relation to a web sensor. |
|
| Q. |
|
What materials generate static? |
| A. |
|
Many materials generate static, typically any
material that is not metallic has the potential to generate static. Another
factor when dealing with static is the ambient processing conditions: the dryer
the air the higher the potential is to create static. |
|
| Q. |
|
Can static problems be controlled, how? |
| A. |
|
Yes, static can be reduced and in some cases
eliminated. Depending on the type of material, the feed rate and ambient
conditions, a variety of static control devices are available. Static may be
removed from the material web using a hot bar or metallic tensile or an area
may be flooded with ionized air. |
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